Marine Construction Services

Experience the “Best” in Submarine Utility Installation with Caldwell Marine International.

Over 120 years in the Marine Construction industry

SUBMARINE CABLE INSTALLATION

The core group of Caldwell Marine has the combined experience of over 120 years in the Marine Construction industry. Our management experience and full spectrum of capabilities enable us to effectively complete our projects using the most qualified personnel equipped with the latest array of specialized marine equipment.

Our on-staff resources, full time maintenance and fabrication team, and extensive inventory of state-of-the-art installation equipment allow us to start operations immediately and to complete projects on time and on budget.

The Caldwell Marine philosophy of modular equipment design allows us to mobilize and perform anywhere a project is planned. Based in New Jersey, our performance in the fields of submarine power and fiber cable installation is recognized both nationally and internationally.

    • High Voltage, Medium Voltage and Fiber Optic Cable Installation
    • Shore End Installation
    • Route Clearance and PLGR
    • Marine Route Design and Survey
    • Cable System and Cable Fault Location
    • L3/Thrustmaster Dynamic Positioning (DP-2) System
    • Custom Cable Laying Navigation Suite
    • Jet Sled Capable to 5.0m+Burial
    • Linear Cable Engines for Fiber and Power Cable

Over 120 years of marine operations experience

HEAVY CIVIL MARINE CONSTRUCTION

The Caldwell Team has over 120 years of marine operations experience. We are performance oriented and fully equipped to operate in all areas of marine construction.

We pride ourselves in the excellent working relationships we have developed with key players in our industry, and look forward to continued success with our existing clients, as well as developing relationships with new customers.

We have successfully completed projects worldwide. Our modular equipment design philosophy makes the most remote places easily accessible, while minimizing transit and mobilization costs. Caldwell Marine has the in-house experience to provide all the necessary technical and logistical support to get your project completed. All of our work is performed is a safe manner.

    • Bridge Rehabilitation
    • Dock/Pier Construction
    • Cofferdam Construction
    • Dredging
    • Pipeline Installation

OUR SOLUTIONS AT WORK

PROJECT OVERVIEW

Block Island

Project Overview:
After nearly four months of grueling work 50 ft beneath the state beach in Rhode Island, crews have finished drilling a 2,250 ft tunnel for the conduit that will carry power from the 30 MW wind farm to a National Grid switching station in Narragansett, R.I. The installation of undersea and underground cable and related infrastructure supports transfer of power from a five-turbine offshore wind farm to Block Island and to the mainland power grid.

Location: Narragansett, RI
Completion Date: 2016

Bayonne Energy Center

Project Overview:
Bayonne Energy Center, LLC. (BEC, the Owner) contracted ABB to manufacture and install the transmission system, including the submarine cables, underground cables, infrastructure, and terminations needed to transmit power from the new 512 MW gas turbine generation plant in Bayonne, NJ. The completed BEC cable system will transmit the energy output of the plant over a roughly 6.75 mile long 345 kV submarine/underground cable system to Con Edison’s Gowanus substation in Brooklyn, NY.

In support of the Bayonne Energy Center (BEC) 345kV Submarine Cable Project, Caldwell Marine International, LLC (CMI) was contracted by ABB Inc. (ABB) to perform the installation of a three-phase 345kV submarine cable system across New York Harbor, including the installation of the underground power cable sections, connecting the BEC power generating station in Bayonne, New Jersey to the Con-Edison 25th Street Substation in Brooklyn, New York.

Each power cable is paired with a fiber optic (FO) cable. Each phase is divided into the three segments:

• The Brooklyn terrestrial cables (Installed through duct banks)
• Brooklyn – Bayonne Submarine Cables
• The Bayonne terrestrial cables (Installed through duct banks)

Each segment was spliced into one continuous length after the installation. The entire system is comprised of three continuous pairs of power and FO cable, each carrying one phase of the three phase system.

Location: Bayonne, NJ to Brooklyn, NY
Completion Date: 2011

Vancouver

Project Overview:
Caldwell Marine International, LLC. successfully installed 87,500 meters (54.4 miles) of high voltage submarine power cable in Vancouver, British Columbia. The $295-million VITR project replaces an aging 135 kV transmission cable with a new 600MW-242kV system, providing Vancouver Island and the Southern Gulf Islands with safe reliable energy to meet their needs far into the future. Under contract with Mitsubishi International, work included marine route survey operations, cable route engineering, freighting of 6000+ metric tons of submarine cable from Japan to Vancouver, submarine cable installation from Caldwell Marine International’s Dynamic Positioning (DP-II) cable lay barge, ROV touchdown monitoring, and specialized low-impact submarine cable laying through environmentally sensitive Eel Grass (Zostera marina) beds.

Location: Vancouver, British Columbia
Completion Date: 2009

Lake Champlain

Project Overview:
Major power system infrastructure project involving the placement of new underwater transmission cables, spanning 1.7 miles, across Lake Champlain. The new power cables, laid as much as 195 feet below the lake’s surface, enable power flow to and from Vermont along with improved power communications systems. Work involved uniquely drilling into bedrock to avoid disrupting the shoreline habitat, remotely operating underwater vehicles, and cable laying vessels and divers.

Location: Lake Champlain, NY
Completion Date: 2018

Jersey City

Project Overview:
As part of a Unified Command that consisted of the USCG, NJDEP, PSE&G, Con Edison, and LeFrak (the property owner), Caldwell Marine was contracted by Con Edison & PSE&G to locate and repair a dielectric fluid leak in Jersey City, NJ. The leak was on a 345KV power line that spans from Jersey City, NJ through NYC to Williamsburg Brooklyn, NY. The line was located 10’ below the water surface and 15’ below the mudline on the Jersey City side where the work took place. To locate the leak Caldwell used commercial divers to excavate the mud to first locate the power line and eventually to find the leak. Once located, the leak was stopped by use of a manufactured clamp provided by Con Edison. The clamp was placed on the existing line, filled with grout and the excavated material was backfilled to match the original river bottom.

Location: Jersey City, NJ
Completion Date: 2018

Martha’s Vineyard

Project Overview:
The Caldwell team installed a new submarine hybrid cable across Vineyard Sound from the Town of Falmouth on Cape Cod to the Town of Tisbury on Martha’s Vineyard. The installed hybrid cable is a single cable that contains 3 power conductors, each 1240kcmil Copper, and 2 fiber optic cables, each with 48 fiber strands, which now provides redundant communication and electric services. The method of cable installation also included horizontal directional drilling (HDD) at each landing to avoid potential impacts to coastal and nearshore wetland resource areas.

Location: Falmouth to Martha’s Vineyard, MA
Completion Date: 2014

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